Introduction
Since 2008, Energy Design Engineers (EDE) has been on a mission to reduce energy waste in commercial and industrial facilities. This month, we’re proud to announce a milestone: over 1 billion kilowatt-hours (kWh) of wasted energy eliminated across client projects.
This isn’t just a number—it’s a signal that smart energy strategy works. From LED lighting upgrades and compressed air leak detection to wireless monitoring and HVAC optimization, our results have delivered:
- Millions in cost savings
- Thousands of metric tons of carbon eliminated
- Hundreds of jobs preserved
- A more resilient and sustainable Midwest manufacturing sector
The Strategies That Got Us There
1. LED Lighting + Network Lighting Controls (NLC)
We replaced outdated HID and fluorescent systems with DLC-certified LED fixtures, enhanced with motion, daylight, and scheduling controls.
Result: Facilities cut lighting energy use by 40–70% while improving visibility and safety.
2. Compressed Air Leak Detection
Compressed air is the most expensive utility per unit of energy in manufacturing—but 20% to 30% of it leaks.
Using ultrasonic detection and real-time tracking, we helped clients fix leaks and monitor systems proactively.
Result: Energy savings + extended equipment life + improved system reliability.
3. HVAC and Motor Optimization
By integrating VFDs, ECMs, and demand-based controls, we reduced the load on legacy mechanical systems.
Result: Measurable reductions in peak demand and system runtime.
4. Wireless Energy Monitoring
Real-time submetering gives clients visibility into how and where energy is used—and wasted.
Result: Fast identification of inefficiencies, real-time alerts, and better maintenance scheduling.
Why It Matters
Eliminating 1 billion kWh of waste is equivalent to:
- Taking 150,000 cars off the road for a year
- Avoiding more than 800,000 metric tons of CO2
- Saving tens of millions in electricity costs
And for our clients, it’s helped protect operating margins, secure rebate funding, and preserve jobs during tough economic cycles.
“Our financial savings saved hundreds of jobs for our clients.” — Mark Wiley, Founder & CEO, Energy Design Engineers
Looking Ahead
As energy prices rise and carbon targets tighten, the next billion kWh matters even more. At EDE, we’re doubling down on:
- Data-driven retrofits
- System-wide audits
- Utility-aligned rebate strategies
- Electrification readiness and resilience planning
We help commercial and industrial clients of all sizes cut energy waste without cutting operations.
Final Thoughts
1 billion kWh down. Millions of dollars saved. Carbon cut. Jobs protected. And we’re just getting started.
Schedule a free site consultation with EDE and join the next wave of industrial energy transformation.