Compress Air Leak Audit

Compress air leak audit

Compressed air is one of the most expensive and energy-intensive utilities in any manufacturing facility—and unfortunately, up to 30% of compressed air is lost to leaks in most systems. At Energy Design Engineers (EDE), our Compressed Air Leak Audit is designed to identify, quantify, and eliminate these hidden losses. By utilizing advanced ultrasonic leak detection technology and experienced field engineers, we can pinpoint leaks that would otherwise be undetectable during regular operations.

Our audit delivers more than just data—it delivers action. Each audit includes a detailed report that identifies leak locations, estimates energy losses, and outlines the financial impact, along with a prioritized repair plan. In many cases, clients see annual savings between $10,000 and $100,000, depending on system size and air usage. In addition, many utilities—including DTE and Consumers Energy—offer rebates that cover the entire cost of the audit and even part of the repair work, making this a no-risk, high-return opportunity.

Reducing compressed air leaks not only saves energy and money, it also improves system performance, extends equipment life, and helps your facility operate more efficiently. Lower compressor runtimes reduce wear and tear, maintenance costs, and downtime. For organizations focused on sustainability, eliminating air leaks also reduces your carbon footprint and aligns with ESG reporting goals. With EDE’s proven process and decades of experience, you’ll gain the insights and support needed to drive lasting operational improvements.

Schedule your annual leak audit today with Energy Design Engineers by emailing us at info@energydesignengineers and let us know you would like to learn more about our leak audits and how they would help your company. 

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Contact Energy Design Engineers for expert solutions in sustainable energy systems and innovative engineering designs. Whether you have a project in mind or need consultation, our team is ready to assist you in achieving energy efficiency and success.